Ultrasonic Solvent 100kg Herbal Extraction Equipment 350kg/Hour
Product Description of Extraction Equipment
Cosmetics, light industry (household chemicals), pharmaceuticals,
food and other industries, for the enterprise products selected
plastic bottles, glass bottles for the packaging container, the
device can be cream, ointment, cream, gel or viscosity
fluid The equipment is divided into turntable into the bottle,
automatic lifting and filling, automatic pre-screw cap, servo screw
cap, a bottle and several other operations.
Into the bottle way: by the artificial bottle to be filled into the
bottle into the bottle, with the turntable plus rotating bottle
into the conveyor belt.
Bottle detection: photoelectric sensor to detect the work of the
main turntable on the existence of empty bottles, the test signal
into the control computer to control the bottle filling, no bottle
filling.
Filling function: If the front to detect a bottle, no bottle is not
filling, PLC control filling mouth into the bottle for filling.
Cover device: through the vibration plate or the elevator
automatically cover, check the bottle, vacuum cover to move the
cover,
the efficiency of high and more stable.
Servo screw cap: Detection of the cover, by the servo motor control
torque and speed, to ensure that the lid tight and tightness
consistent.
Out of the bottle: the final capping finished bottle out of the
conveyor belt, you can step into the next process.
Main Parameter of Extraction Equipment
Model | SED-1/250TN |
The volume of extracting (m³) | 1 |
The work temperature of extracting and concentrating (°C) | Water: 50-90°C Alcohol: 40-80°C |
Raw Material Input Capacity (kg) | 100-150 |
Capacity of Concentrating Evaporator | 250kg/hour |
Steam Consumption | 350kg/hour |
Water Circulation Capacity | 15-25T |
Power of Vacuum Pump | 4kw |
The time of extraction (h) | 44355 |
Concentrate density (%) | 1.2-1.35 |
Feature of Extraction Equipment
1.Low temperature densely: The main solvent is water and ethanol in
the Chinese extracted, if adopt the low extracting and low
concentrating, the water extracting is control in 50℃-90℃, ethanol
extracting is control in 40℃-80℃. Because of the low
extracting, it can avoid the Chinese medicinal materials active
ingredient, especially the organisms activated not easy to destroy,
at the same time it can avoid producing the inefficacy ingredients
in the high temperature, such as dextrin, colloid, tannin etc,
improve the products quality, convenient for isolation and
purification.
2.High drawing rate: Because of the extracting pot at the condition
of the vacuum pressure and low temperature, it can enable the
Chinese medicinal materials cell to expedite expand, cell membrane
broken at once, at cell inside, it stripping the active ingredient.
And the continuously supplement of the reflus-norma new solvent,
which it enable the solvent played at the
medicinal materials surface and penetrate into the medicinal
materials interior, improve the medicinal attrition elution-force
and the solubility, the medicinal material and the solvent keep
higher gradient of concentration and extend ability, having
accelerated the dissolving out of solvent of active principle of
the medicinal materials ,improve the extracting rate and the
harvested ointment rate of the Chinese medicinal material.
3.Save the solvent: Only need to join 8 times of solvents of crude
drugs quantity once, utilize new solvent conduct of hot backset
current to hot backset current to supplement, which the backset
total is equal to the old extracting need 2-3 times join solvent
total, it save the solvent 50%-60%, also it can increased the
collecting volume of medicinal materials.
4.Save steam, the unit in closed and low temperature operation, all
maintained liquid temperature in the tank keep in 50-90℃, heated
steam pressure in atmospheric conditions, can significant reduction
of the steam power consumption.
5.Design innovation: Through the vacuum of the vacuum converter and
the height difference of the vacuum height suction of the key
design, it shorten the extracting and contracting time, improve the
medicinal harvested ointment rate and some active ingredient
keeping rate.
6.Advanced craft: Extracting concentrating is go on meanwhile,
completion gets medicinal extract directly, shortens the craft.
7.Computer controlled: Adopt the PLC main-machine interface, vacuum
converted timing ect, also it can setup the temperature controlled,
vacuum controlled, density controlled and production original
recording printing device.
8.Lower costs: The all right equipment of aircrew simplifies,
washed the convenient, the whole closed operation, has no
environmental pollution, compared with necessary equipment of
traditional craft, the equipment reduces by 1/3, the occupation
of land reduces by 2/3, investment can save by 40%, energy
consumption can be reduced by 40%, the attendant reduces by 1/3, so
the production cost can be reduced by about 50%.
Photo Show of Extraction Equipment
Application of Extraction Equipment
1.Essential oil distiller as a common product in producing Chinese
tradition medicine, is often used to extract effective ingredients
from animals and plants and perfume oil in such fields as
pharmaceutical manufacturing, biology, food, chemical industry etc.
2.Essential oil distiller is suitable for containing high grease
composition of plant leaves, flowers, grass and animal material in
conventional oil, essential oil, fragrant oil composition of water
distillation extraction process.
